Technical Specifications of Jianlong Hydraulic Presses for Puzzle Die-Cutting

The puzzle die-cutting hydraulic press represents a specialized application of hydraulic technology within the field of puzzle toy manufacturing. Unlike standard die-cutting machines, puzzle die-cutting demands exceptionally high punching precision—specifically because the interlocking "teeth" of the puzzle pieces must fit together seamlessly; even a slight deviation can result in an ill-fitting assembly or loose connections. Below, the editorial team at Jianlong Hydraulic Technology shares the core technical specifications for Jianlong's two major series of puzzle die-cutting hydraulic presses, covering detailed parameters for both the Frame-Type Puzzle hydraulic press (JLP Series) and the Servo-Controlled Dual-Station Sliding Table Puzzle Machine (JLA Series). These details are provided to serve as a valuable reference for your procurement decisions!

1. Product Series Overview

Based on tonnage, structural design, and level of automation, puzzle die-cutting hydraulic presses are primarily categorized into two major series:

1.1 Frame-Type Puzzle hydraulic press (JLP Series)

· Model Range: 300T -1000T

· Structural Features: Four-column structure; characterized by high speed and high precision; equipped with safety light curtains.

· Applicable Scenarios: Die-cutting of puzzles made from paper, white cardstock, blue cardstock, or thin wooden boards.

1.2 Servo-Controlled Dual-Station Sliding Table Type (JLA Series)

· Model Range: 300T -1200T

· Structural Features: Servo-controlled system; features a dual-station sliding table design for enhanced efficiency.

· Applicable Scenarios: High-volume mass production; specifically designed for paper and wooden puzzles.

2. Technical Parameters: Frame-Type Puzzle hydraulic press (JLP Series)

Suitable for standard puzzle die-cutting requirements within the 300–1000 ton range:

3. Technical Parameters: Servo-Controlled Dual-Station Sliding Table Puzzle Machine (JLA Series)

Suitable for high-efficiency, automated production requirements within the 300–1200 ton range:

4. Core Configuration and Technical Features

4.1 Mechanical Structure

· Machine Frame: Features high precision, excellent rigidity, and strong resistance to lateral forces; particularly well-suited for pressing products that require high precision or possess asymmetrical shapes.

· Four Columns: Constructed from high-strength alloy steel with a hard chrome-plated surface finish; offers superior wear resistance and high guiding precision.

· Hydraulic Cylinder: Integrally forged and precision-ground; offers superior reliability under high-pressure operating conditions.

4.2 Hydraulic and Electrical Systems

· Motor: Renowned Taiwanese brand; features low noise and high performance.

· Solenoid Valves: Originally imported from Germany.

· Servo Motor: Imported servo motor (for servo-driven models).

· Core Electrical Components: Internationally renowned brands.

· Hydraulic Circuit Design: Integrated hydraulic manifold block design to minimize system friction.

· Cooling System: Water-cooling device to maintain a constant hydraulic oil temperature.

4.3 Control System

· Standard Model: PLC control with a clear and intuitive operator panel.

· Servo Model: Touchscreen operation interface supporting multiple languages, featuring a multi-set data storage function.

· Automatic Lubrication: A centralized automatic lubrication system is applied to all sliding connection points.

4.4 Precision Parameters

· Cutting Depth Accuracy: ≤ 0.2mm; achieved through a four-cylinder, precision six-column, double-toggle automatic balancing mechanism.

· Alignment Accuracy: ± 2mm; achieved through variable-frequency control for material feeding and take-up.

· Die-cutting Accuracy: ± 0.075mm; applicable to fully automatic models.

4.5 Safety Configuration

· Safety light curtains (electronic eyes) installed at both the front and rear.

· Equipped with safety guards and protective netting.

· Six-point safety protection mechanism.

· Multi-layered safety design ensuring a higher safety factor.

4.6 Other Features

· Working stroke, pressing duration, and pressure levels are all adjustable.

· Worktable dimensions, stroke length, daylight opening height, and other specifications can be customized to non-standard requirements.

· Dual-motor automatic feeding mechanism (positioned on both sides) boosts operational efficiency by 80%.

· Available in both standard and custom-configured versions.

· Available as either a semi-automatic or fully automatic production line.

5. Selection Recommendations

· Standard Paper/Cardboard Puzzles: JLP Series (300–500T)

· Thick Wood/Multi-layer Materials: JLP Series (800T and above) or JLA Series

· High-Volume Automated Production: JLA Series Servo Dual-Station Models

· Small-Batch Production/Prototyping: Small Cutting Machines (60–100T)

· Products with Special Dimensions: Non-standard customization is available; parameters such as workbench size, stroke, and daylight opening height can be tailored to meet specific client requirements.

For specific price quotes or customized solutions regarding the hydraulic puzzle die-cutting presses developed and manufactured by Jianlong Hydraulic Technology, please feel free to contact us. Currently, Jianlong Hydraulic Technology is capable of customizing hydraulic presses ranging from 10 to 5,000 tons (including auxiliary equipment such as chillers and air compressors). All our hydraulic presses are CE certified and fully compliant with the EU Machinery Directive (2006/42/EC). Our products are exported globally to markets across Europe and the Americas, including countries such as Germany, the United States, Mexico, and Portugal. If you have any purchasing requirements, please contact us (you may also scan the WhatsApp QR code below); Jianlong Hydraulic Technology is dedicated to providing you with personalized, customized, and professional solutions, and we look forward to serving you.